In plastic injection molding, we have developed profound expertise in various sectors and in the selection of plastic materials to identify the most suitable material. Moreover, following some of our clients, we have developed knowledge of biobased and/or compostable materials such as PHA, PLA.
The raw materials used are always accompanied by quality certificates from the manufacturers. All materials can be supplied in specific colorings produced as samples.
Main families used:
All materials can be supplied in specific colorings produced as samples.
Polyamide 6 (PA 6) is a synthetic polymer derived from caprolactam, while Polyamide 66 (PA 66) is obtained from the combination of adipic acid and hexamethylenediamine. Both variants offer a combination of excellent mechanical, thermal, and chemical resistance, making them particularly suitable for industrial and engineering applications. Formulations can include mineral fillers, glass, or elastomers to further enhance rigidity, impact resistance, and flexibility. In industrial contexts, PA 6 and PA 66 are used in the production of gears, bearings, automotive components, and mechanical parts that require high strength and durability. Their ability to maintain dimensional stability and wear resistance even under severe operating conditions makes them ideal materials for applications demanding reliability and long-term performance. Common processing techniques include injection molding and extrusion, essential for manufacturing complex and robust technical components.
Polycarbonate (PC) is a thermoplastic polymer obtained from the polymerization of bisphenol A and phosgene. This material is widely recognized for its high transparency, making it ideal for optical applications, and its exceptional impact resistance, making it suitable for uses where superior toughness is required. PC can be reinforced with fillers such as glass fibers to further enhance its mechanical and thermal properties. In the industrial sector, PC is used in the production of automotive components, electronic devices, transparent covers, and construction materials. The combination of transparency, mechanical strength, and ability to withstand high temperatures makes it a versatile material for a wide range of technical applications. Processing techniques include injection molding, extrusion, and thermoforming, which allow the production of transparent and impact-resistant components.
Polymethyl methacrylate (PMMA) is a polymer derived from methacrylic acid, known for its excellent transparency and weather resistance. PMMA is often used as an alternative to glass due to its light weight and ease of processing, while maintaining glass-like clarity. Common applications include the production of lenses, protective screens, advertising signs, safety glazing, and optical components. PMMA is prized for its ability to maintain transparency and dimensional stability over time, making it ideal for applications requiring clear visibility and long-lasting performance. Common processing techniques for PMMA include injection molding and extrusion, used to produce transparent and weather-resistant components.
ABS (Acrylonitrile Butadiene Styrene) is a thermoplastic polymer known for its excellent impact resistance, ease of processing, and good dimensional stability. ASA (Acrylonitrile Styrene Acrylate) offers superior weather resistance, making it particularly suitable for outdoor applications. PC-ABS is a blend of polycarbonate and ABS that combines the toughness of polycarbonate with the impact resistance of ABS. These materials are widely used in automotive components, electronic enclosures, toys, and consumer products. Their ease of molding and processing, coupled with excellent mechanical and thermal properties, makes them ideal for a wide range of industrial and commercial applications. The main processing techniques include injection molding and thermoforming, essential for producing impact-resistant and durable components.
Polyurethane (PU) is a versatile polymer obtained from the reaction between isocyanates and polyols. It offers exceptional resistance to abrasion, chemicals, and deformation, making it ideal for a wide range of applications. Depending on the formulation, PU can be rigid or flexible, allowing its use in products ranging from shock absorbers to seals and foams for thermal and acoustic insulation. In industrial production, PU is used in sectors such as automotive, construction, apparel, and sporting goods, thanks to its versatility and high performance in terms of durability and resistance. Processing techniques include injection molding, extrusion, and foaming, used to create components requiring chemical resistance and flexibility.
Polypropylene (PP) is a thermoplastic polymer obtained from the polymerization of propylene. It is characterized by good chemical resistance, low density, and high tensile strength. PP can be used in its pure form or reinforced with mineral fillers to increase rigidity and heat resistance. This material is commonly employed in the production of packaging, automotive components, household items, and medical products. Its ability to resist moisture, chemicals, and high temperatures, combined with ease of processing and low cost, makes it one of the most versatile and widely used plastics in the industry. The main processing techniques for PP include injection molding, extrusion, and blow molding, which enable the production of a wide range of durable and robust products.
Polyoxymethylene (POM) is a thermoplastic polymer known for its high crystallinity, which provides excellent mechanical properties and low friction. POM offers good wear resistance, remarkable rigidity, and high dimensional stability, making it ideal for applications where precision and durability are essential. It is primarily used in the production of gears, bearings, precision mechanical components, and moving parts subjected to mechanical stress. The combination of mechanical strength, low friction, and dimensional stability makes POM a preferred material for high-performance engineering applications. Processing techniques include injection molding and extrusion, which allow the production of precision mechanical components with high wear resistance.
Polybutylene terephthalate (PBT) is a thermoplastic polyester known for its excellent mechanical properties, chemical resistance, and dimensional stability. PBT is primarily used in electrical and electronic applications, automotive components, and industrial uses requiring high mechanical and thermal resistance. Its ability to maintain mechanical properties at elevated temperatures, combined with resistance to moisture and chemicals, makes it ideal for electrical connectors, sensors, and structural parts that must withstand severe operating conditions. Processing techniques include injection molding and extrusion, which enable the production of durable electrical and mechanical components with high strength.
Polystyrene (PS) is a thermoplastic polymer derived from styrene, known for its light weight, ease of processing, and low cost. There are two main variants of PS: expanded polystyrene (EPS), used for packaging and thermal insulation, and high-impact polystyrene (HIPS), used for applications requiring greater impact resistance. PS is widely used in packaging, food containers, toys, single-use products, and insulating applications. Its thermal and acoustic insulation properties, combined with ease of molding and low cost, make it a popular material for a wide range of industrial and commercial applications. Processing techniques include injection molding and extrusion, which enable the production of a wide variety of lightweight and insulating products.
Polyvinyl chloride (PVC) is a thermoplastic polymer obtained by polymerizing vinyl chloride. It is one of the most widely used plastic materials due to its versatility, chemical resistance, and durability. PVC can be formulated to be rigid or flexible, expanding its applications to piping and hydraulic fittings, windows, flooring, wall coverings, and medical products. Its resistance to chemicals, moisture, and flame, combined with good dimensional stability and low cost, makes it ideal for applications requiring durability and resilience in challenging environments. The main processing techniques include injection molding, extrusion, and calendering, which allow the production of rigid and flexible components for a wide range of uses.
Polyphenylene sulfide (PPS) is a thermoplastic polymer characterized by exceptional chemical, thermal, and mechanical resistance. PPS retains its properties even at high temperatures, making it ideal for applications in harsh environments. It is primarily used in automotive and electronic components, as well as in industrial applications requiring high resistance to heat and chemicals. The combination of thermal resistance, dimensional stability, and the ability to maintain mechanical properties under extreme conditions makes PPS a preferred material for high-performance applications. Processing techniques include injection molding and extrusion, which allow the production of heat- and chemical-resistant components for advanced engineering applications.
Polyarylamide (PARA), also known by the trade name IXEF, is a thermoplastic polymer that offers excellent mechanical properties, high thermal resistance, and dimensional stability. PARA is reinforced with glass fibers to further enhance its structural properties. This material is used in high-performance applications such as automotive components, electrical connectors, and structural parts. Its combination of high strength, thermal stability, and ability to maintain dimensional accuracy makes it an ideal material for engineering applications requiring durability and performance. Processing techniques include injection molding and extrusion, which allow the production of high-performance mechanical and electrical components.
Bioplastics PHA (polyhydroxyalkanoates) and PHB (polyhydroxybutyrate) are biodegradable polymers derived from renewable sources. PLA (polylactic acid) is another biodegradable polymer obtained from the fermentation of corn or other biomass. These materials offer an ecological alternative to traditional plastics, being fully biodegradable and compostable. They are primarily used in packaging, single-use items, and medical applications. Their ability to fully degrade under compostable conditions, combined with their renewable origins, makes these bioplastics ideal for sustainable applications aimed at reducing environmental impact. Processing techniques include injection molding, extrusion, and thermoforming, used to create biodegradable and compostable products suitable for a wide range of eco-friendly applications.
